INDUSTRIES WE SERVE – ROCKFORD SPECIALTIES’ COMMITMENT TO QUALITY
Rockford Specialties Co. is known for providing high-quality custom wire forming and cutting services. We are committed to providing our customers with versatility, precision, and fast turnaround times to deliver top-quality products that meet or exceed their expectations. Our custom wire-forming expertise spans multiple industries, including medical, furniture, retail, food service, and industrial manufacturing. From crafting intricate wire forms for high-end furniture or producing dynamic point-of-purchase displays to designing durable medical devices, we provide innovative solutions that adhere to strict industry standards.
As one of the leading wire form companies in the Midwest region, Rockford Specialties maintains its legacy of delivering top-quality custom wire forming products on time and at a competitive price. We have invested in our in-house resources over the last several decades, expanding our capabilities to meet each customer’s unique requirements. With cutting-edge equipment and a dedicated team of engineers, we continue to push the envelope for enhanced efficiency, design, and product performance.
MEDICAL INDUSTRY
Rockford Specialties is a trusted supplier of custom wire forms and sheet metal products to some of the world’s largest medical research and healthcare companies. We have a proven reputation for manufacturing sanitary, functional, durable pieces that meet strict quality and hygiene standards. We use our custom wire forming and laser cutting capabilities to produce durable components for all types of healthcare facilities and laboratories, often featuring 360-degree TIG welding for additional strength and durability. We also offer custom finishing options to ensure our products are easy to clean, sanitary, and visually appealing.
As a registered establishment with the U.S. Food and Drug Administration (FDA), we adhere to strict product guidelines to provide supplies that can be safely used in sterile healthcare environments and laboratories. Some commonly produced items for the medical industry include:
- Stainless steel carts
- Biohazard sharps containers
- PPE cabinets and stations
- Surgical suction canister stands
- Wall mounts and brackets for personal protective equipment (PPE)
Rockford Specialties implements rigorous quality controls across production to maintain the highest standards.
POP DISPLAYS
Rockford Specialties has decades of experience producing custom point-of-purchase (POP) displays that are both durable and aesthetically pleasing, helping brands distinguish their products from the competition. From freestanding floor displays to small countertop fixtures, our creative engineering team utilizes the latest technology to manufacture eye-catching displays and custom components that meet customers’ merchandising needs, all while ensuring optimal cost efficiency and quick turnarounds.
We have extensive experience designing, engineering, fabricating, and assembling custom POP displays for the following items:
- Clothing
- Food products
- Gaming supplies
- Gift cards
- Heath and beauty products
- Sporting goods
We use materials like sheet metal and formed wire to provide the precision and level of customization that major retailers, distributors, and other customers require. We also have custom finishing options, such as electropolishing and powder coating, to deliver robust, visually appealing displays for major retailers, global brands, distributors, dealers, and retail outlets.
FURNITURE INDUSTRY
Rockford Specialties delivers exceptional wire fabrication and prototype services to some of the most prominent names in the furniture industry. We maintain repeatability and tight tolerances in high-volume runs, delivering the highest quality in every order we process. This has led to us becoming a preferred supplier for Herman Miller, a leading brand in the furniture industry.
Our expertise in laser cutting, wire forming, welding, and bending allows us to manufacture high-quality wire and metal components for items such as:
- Benches
- Chairs
- Furniture products
- Lighting fixtures
- Rockers
- Tables
At Rockford Specialties, our versatile processes allow us to handle small production runs for artisanal furniture designers and high-volume runs for large-scale manufacturers, with all of our residential and commercial-grade products undergoing rigorous testing for strength, stability, and weld integrity. We provide vinyl, nylon, and powder coating finishes, as well as electropolishing and plating services, to ensure every component we produce is long-lasting and aesthetically pleasing.
Food Industry
Rockford Specialties manufactures custom wire racks, baskets, and trays that can withstand the rigorous demands of food processing environments. Our broad range of products provide durability, high-temperature tolerance, ease of cleaning, and sanitation, making them an ideal solution for the following applications:
Custom finishing options include chrome plating and passivation, which enhance product durability while maintaining compliance with food safety standards. Our in-house engineering team has the capabilities and expertise to collaborate with our customers to develop custom designs or manufacture products according to the given specifications.
Industrial Manufacturing Industry
For over 40 years, Rockford Specialties has produced original equipment manufacturer (OEM) parts, supplying custom wire forming and laser-cut components to some of the most recognized names in the automotive and food processing industries. Our ability to deliver quality components with repeatability and close tolerances is critical for automated systems and assembly lines requiring reliability and efficiency.
Rockford Specialties’ wire-forming capabilities for the industrial sector include:
- 2D and 3D automated bending
- Air bending
- Crimping
- Press and brake forming
- Welding (MIG, TIG, resistance, and robotic)
- Custom finishing services
Key products offered by Rockford Specialties include custom wire baskets for pick-and-place robotic and automated assembly systems. Our flexible production capabilities allow us to manage small and large volume runs, and we are committed to just-in-time (JIT) delivery to ensure our customers receive their products when they need them.
Custom Wire Fabrication by Rockford Specialties
Rockford Specialties offers a broad range of capabilities, from custom wire forming and laser-cut components to durable finishing options, to meet the unique demands of the industries we serve. With decades of industry experience and advanced equipment, we are committed to providing exceptional quality, innovation, and customer satisfaction. We stand out in the custom fabrication industry, providing in-house engineering support, testing, quality control, packaging, shipping, and design services for our customers in medical, food, and other major industries.
Contact us today to learn more about custom wire fabrication services by Rockford Specialties and how we can help develop the right piece according to your specifications.