WIRE FORMING

Rockford Specialties provides custom wire form components for OEMs, point-of-purchase, and specialty industries including Food Service, Consumer Products, and Laboratory & Medical Supply. We develop wire forms and wire baskets for pick and place robotic work cells and assembly lines. Our capabilities include mild and stainless steel from .091″ to .625″ in diameter. We can accommodate both short and long production runs, and provide both finished and unfinished goods.

With over 30 years in the industry and in-house engineering, tooling & fabrication services, we have the expertise to manufacture even the most challenging custom configurations, including production quality prototypes.

Production Services

Wire straighten and cut off
2D & 3D automated CNC bending up to 0.625″ diameter
Air and special benders
Press and brake forming
Crimping
MIG, TIG, Resistance and Robotic Welding
Custom Finishing

Secondaries

Riveting
Drilling
Tapping
Chamfering
Swedging
Punching
Reaming
Counter Sinking

LASER CUTTING

Rockford Specialties provides quality laser cut components to the OEM, point-of-purchase, and specialties industries. Our equipment includes a 3000 Watt Laser with 5′ x 10′ twin pallet and a Trumpf TruLaser 3030 Fiber Laser with auto load cell for maximum efficiency. We deliver short and medium runs alike with unmatched precision. With an inventory of the most common materials and in-house tooling, engineering & design services, Rockford Specialties offers unbeatably fast turn around to get your production line up and running without delay. To complement our laser cutting services, we also offer blanket orders, custom finishing, secondaries, assembly, packaging, and drop shipping.

Standard Cutting Capabilities

Material / Thickness / Tolerances

Mild Steel / .010  – .750
Stainless Steel / .010 – .625
Aluminum / .010 – .500

** All laser cut tolerances ±.005” at best **
** Tolerances vary with material & thickness **

Cutting Speed up to 800 IPM
Cutting Envelope 60″ x 120″
Positioning Accuracy: +/- .004
Tolerance +/- .005
Repeatability: +/- .001

Secondaries

Forming
Welding
Marking
Milling
Deburring
Counterboring
Reaming
Drilling
Tapping
Custom Finishing

WELDED COMPONENTS

Rockford Specialties provides mild and stainless steel MIG, TIG, resistance and robotic welded custom components to the OEM, Point-of-Purchase, Food Service, Consumer Products, and Laboratory & Medical Supply industries.

We feature a highly trained staff knowledgeable in the latest welding technologies. We offer engineering support from initial development to finished goods inspection and automated production capabilities that support small and large production runs.

Our expertise in supply chain management extends from raw material sourcing to final finished components. Experience coupled with efficient manufacturing practices enable us to deliver tight tolerances, fast turnaround, and competitive pricing for everything from small intricate pieces to large complex assemblies.

Services

Production quality prototype fabrication
Tapping & threading
CNC press brake up to 175 tons
MIG, TIG, resistance & robotic welding
Mild & stainless steel
Small and large production runs

FINISHING

To complement our wire forming, welding and laser cutting services, Rockford Specialties also offers a selection of high quality custom finishing options to meet even the most rigorous industry specifications.

With a wide range of choices, you select the finishing option best-suited to your project – from industrial applications to high-end point-of-purchase displays.

Finish Options

Plating (zinc, nickel and chrome)
Powder coating
Electropolishing
Vinyl coating
Nylon coating

PRODUCT ASSEMBLY

Rockford Specialties provides custom assembly and integration of subassemblies using both in-house fabrications and supplied components.

We offer complete supply chain management solutions, including sourcing of materials and components using our extensive network of trusted suppliers. And with several custom finishing options, kitting and packaging services, we deliver finished goods ready to ship to your warehouse or drop ship directly to your customer.

We offer competitive pricing, excellent customer service, support for small and large production runs, and expedited turnarounds.

Production Services

Specialty Assembly
Integration of Subassemblies
Custom Finishing
Kitting (Produced or Supplied)
Packaging (Standard, Custom, and Returnables)
Drop Shipping

FABRICATION

Rockford Specialties provides quality laser cut components to the OEM, point-of-purchase, and specialties industries. Our equipment includes a 3000 Watt Laser with 5′ x 10′ twin pallet and a Trumpf TruLaser 2030 with auto load cell for maximum efficiency. We deliver short and medium runs alike with unmatched precision. With an inventory of the most common materials and in-house tooling, engineering & design services, Rockford Specialties offers unbeatably fast turn around to get your production line up and running without delay. To complement our laser cutting services, we also offer blanket orders, custom finishing, secondaries, assembly, packaging, and drop shipping.

Secondaries

Forming
Welding
Marking
Milling
Deburring
Counterboring
Reaming
Drilling
Tapping
Custom Finishing

ENGINEERING & DESIGN

Rockford Specialties’ in-house Engineering & Design Services department features an experienced and highly trained staff knowledgeable in the latest industry trends and technologies, including AutoCAD and SolidWorks. Whether your project’s design and engineering is complete or you have contracted us for development from concept to completion, we will work with you to ensure your job is manufactured to spec, efficiently and cost-effectively, with the fastest turnaround possible.

Our talented Design team is adept at developing custom displays that are functional, aesthetically appealing, and highlight the unique features of any product. And with our extensive experience in the POP display industry, we offer insight into various retailers preferred merchandising requirements to facilitate in-store positioning.

Our expertise is not limited to wire and sheet metal applications. We routinely incorporate a variety of other materials into our custom displays, including woods, plastics, laminates, and all types of graphics.

Services

Prototype Development
AutoCAD & SolidWorks Development
In-house Tooling
Quality Testing
Lean Manufacturing